Discover how our surfaces are made

By Equestrian Surfaces Ltd

09 Mar 2023

Surfaces Desktop

Here at Equestrian Surfaces, it isn’t by chance that we have been manufacturing world-class equine surfaces for over three decades. Rather, it’s a testament to the passion and expertise that goes into every surface we create. 

For over 35 years, we’ve dedicated ourselves to fine-tuning and perfecting the art of producing great equestrian surfaces, resulting in a reputation for reliability and longevity that is second to none. 

So, let’s dive in and take a closer look at how our award-winning surfaces are made…

Quarrying the sand

At Equestrian Surfaces, we only use high-grade, multi-washed silica sand sourced locally from our local quarry in Cheshire. Whilst you could be forgiven for assuming that all sand is the same, there are subtle differences in sand variations that can have significant consequences on the quality of your surface, your riding experience, and, ultimately, your horse’s health.

Not only does our high-grade, multi-washed silica sand increase the longevity of our surfaces, but thanks to the low silt and clay content, it reduces the likelihood of your surface becoming dusty. A dusty surface can be bothersome for horses, riders and spectators alike.

Similarly, the sub-angular shape of the sand particles in our multi-washed silica sand interlock and compact together, creating a sturdy and secure surface that offers you and your horse stability whilst riding.

Once quarried, the sand is transported three minutes up the road to our mixing facilities – where it is stored until mixing…

Sorting our fibres

Next up, we receive the raw material from recycling centres that would have otherwise ended up in a landfill.

This is an essential aspect of our manufacturing process and plays a huge role in establishing us as the market leader in the provision of sustainable surface solutions. To date, we have saved over 60,000 tonnes of waste material from ending up in landfills across the UK.

Once the material has arrived, our team of Production Operatives sort it into groups: synthetic fibres, real wool fibres, and underlay. After this, the team will use our state-of-the-art granulator to shred and break up the synthetic material sheets into smaller, finer fibres.

Mixing the synthetic fibres with sand

Having sorted and granulated the synthetic fibres, our Production Operatives mix these with sand to form the basis of all our surfaces. This is done using our industrial-sized and computerised, custom mixer, which allows us to ensure consistency throughout our product line. 

Adding synthetic fibres to the surface gives the sand substance and firmness, which prevents your horse from straining ligaments and muscles, whilst providing enough cushion and support so as not to damage their joints.

At this point, our unwaxed surfaces are complete and will undergo final quality control checks before they are distributed to our clients. 

Adding the wax

For our waxed surfaces, it is at this stage that wax is sprayed into the mixer in order to ensure it is evenly distributed throughout. 

The wax works by binding the sand to the synthetic fibres and ensuring they are evenly distributed throughout the surface. This results in a uniform and consistent blend that provides greater support and comfort for riders and horses alike.

Furthermore, waxed surfaces have an increased resistance to freezing temperatures and a reduced need for irrigation during warmer weather. This results in a surface that is low maintenance and ideal to use all year round. Whilst all of our product lines is created in a similar manner, each of our products is crafted using its own unique ratio of sand, fibre and wax. Our Wax Track and Sound Track surfaces also contain a supplementary ingredient to deliver increased spring and cushioning.

Why choose Equestrian Surfaces?

At Equestrian Surfaces, our commitment to using high-grade, multi-washed silica sand, recycled carpet fibres and our state-of-the-art facilities all play a critical role in ensuring our surfaces are safe, durable and sustainable. 

Whether you’re looking for a waxed or non-waxed equestrian surface, our friendly team of experts can advise which would be most suitable for you. Simply give us a call on 01282 834 970 or drop us a message here!

Latest news

1

Financial Affairs support the Red Rose Award winners' reception Networking photograph

Financial Affairs support the Red Rose Award winners' reception

24 Apr 2025

2

Lancaster University unveils cutting-edge computing and cyber security facilities Head of Lancaster University's School of Computing and Communications Professor Nigel Davies, Chris Ensor, Vice-Chancellor Professor Andy Schofield and Pro-Vice-Chancellor (Engagement) Professor Sarah Kemp

Lancaster University unveils cutting-edge computing and cyber security facilities

24 Apr 2025

3

Northcote announces new owners Alf and Clare Ellis as Lisa Goodwin-Allen returns as chef patron-director Craig Bancroft and Lisa Goodwin-Allen

Northcote announces new owners Alf and Clare Ellis as Lisa Goodwin-Allen returns as chef patron-director

24 Apr 2025

4

Major shareholder makes Inspired takeover bid inspired-500x500.png

Major shareholder makes Inspired takeover bid

23 Apr 2025

5

Nominate your favourite family-run business in Lancashire. Thompsons meeting (1).png.png

Nominate your favourite family-run business in Lancashire.

22 Apr 2025

Pc Prestonmacan Gif980x120 March
Background image for hub sign up block

LBV Hub

Leverage Lancashire Business View platforms

Post your news
Post your events
Post your offers
Build your network
Improve your SEO
Gain coverage in the magazine
Sign-up
Events
LBV122 May/June Launch Event
121 Lancashire Business View Magazine Launch
Networking
21 May 2025

LBV122 May/June Launch Event

Lancaster and Morecambe College, Lancaster, LA1 2TY

08:30 - 10:30

Sub36 Networking
Networking
11 Jun 2025

Sub36 Networking

British Jewellery School, Scorton, PR3 1BA

15:00 - 17:00

Lancashire Net Zero Carbon Conference
Net Zero Carbon Social 1200px 2
Networking
18 Jun 2025

Lancashire Net Zero Carbon Conference

Crow Wood Hotel & Spa Resort, Burnley, BB12 0RT

08:30 - 13:00

Lancashire Built Environment Conference 2025
BEC 315 X 315 Px
Networking
25 Sep 2025

Lancashire Built Environment Conference 2025

Blackpool Football Club, Blackpool, FY1 6HX

08:30 - 13:00

CMI Level 5 Management and Leadership Course
UCLanAerialCampus.jpg.jpg
LBV Hub Seminars
21 Feb 2025 - 21 Feb 2026

CMI Level 5 Management and Leadership Course

Preston Campus, Preston , PR1 2HE

09:00 - 17:00

CMI Level 5 Project Management Course
UCLanAerialCampus.jpg.jpg
LBV Hub Seminars
21 Feb 2025 - 21 Feb 2026

CMI Level 5 Project Management Course

Preston Campus, Preston, PR1 2HE

08:00 - 17:00

RISE - The Academy for Female Leaders and Managers
WENDY BOWERS RISE Illustrstion copy.jpg.jpg
LBV Hub Seminars
02 Apr 2025 - 08 Oct 2025

RISE - The Academy for Female Leaders and Managers

East Lancashire Chamber of Commerce, Clayton le Moors, BB5 5JR

09:00 - 15:30

Preston Freelancer Meet-Up: April
1.png.png
LBV Hub Networking
25 Apr 2025 - 25 Apr 2025

Preston Freelancer Meet-Up: April

Society1, Coworking Space, Preston, PR1 3LT

10:00 - 11:30

People Power: Exclusive Event Series
Stay ahead in 2025.jpg.jpg
LBV Hub Seminars
29 Apr 2025 - 29 Apr 2025

People Power: Exclusive Event Series

People's History Museum, Manchester, M3 3ER

17:00 - 21:00

Planning for the future + navigating Inheritance Tax changes
Planning for the future + navigating Inheritance Tax changes for website.png.png
LBV Hub Seminars
01 May 2025 - 01 May 2025

Planning for the future + navigating Inheritance Tax changes

Stanley House Hotel, Mellor, Blackburn, BB2 7NP, Blackburn, BB2 7NP

08:00 - 10:30

A night at the races
1.png.png
LBV Hub Dinners / Balls
02 May 2025 - 02 May 2025

A night at the races

Morecambe FC, Morecambe, LA4 4TB

19:00 - 23:59

Advantage: AI – A Workshop for Business Leaders – May 2
EV-land-2025-05B.png.png
LBV Hub Seminars
02 May 2025 - 02 May 2025

Advantage: AI – A Workshop for Business Leaders – May 2

Door4 Office, Burnley Wharf, Manchester Road, Burnley, BB11 1JG

09:00 - 11:00

Advertise with us

Reaching 50,000 members, our print, digital and event platforms offer a fantastic way to raise your business profile and help you grow.

Find out more Lbv121 Online Graphic
Subscribe now

Weekly news bulletin